Penetrant Testing for Bolt Products
[ Time:2021-05-22 Click:599 ]
Dye penetrant inspectionδσ (DP), also called Penetrant Testβ ♣✘ing(PT), is a widely applied and ∏£ low cost inspection method ×£used to check surface-breaking de♥₩fects in ferrous materials includi€♦≤ng our bolt products.
For ferrous components magnetic-partic≥<✘δle inspection is oft∏>£en used instead for its su∞♦₩bsurface detaction capability. Li £δ•quid penetrate inspe✘&§ction is often used to dete ₹ct casting, forging and welding su"♥Ω★rface defects such as hairline ÷€★cracks, surface porosity, leaks i♦€γn new products.
Inspection steps:
1. Pre-cleaning
The test surface is cleaned to removδ§§e any dirt, paint, oil, grease or ♥§✘→any loose scale that could either₩↔↑ keep penetrant out of a defect ∑™≈or cause irrelevant orε> false indications.
2. Application of penetrant
The penetrant is then applied t∑αo the surface of the item being tested₹λ♥∑. The penetrant is usually a brilliant"♠ coloured mobile fluid with φ↓≥high wetting capability.
3. Excess penetrant removal
The excess penetrant is the✔πn removed from the surface.
4. Application of develope® r
After excess penetrant has been☆γ∑ removed, a white de↔>∞€veloper is applied toαβ♠ the sample.
5. Inspection
The inspector will use v Ω♥φisible light with adequate inten↕≠♦÷sity for visible dye penetrΩ≥Ω♠ant.
6. Post cleaning
The test surface is often cleaned after✔↕ inspection and recording of defe≥ ♦cts, especially if post-inspectβ♥ion coating processe α↓s are scheduled.
Advantages:
Low cost, high test speed